Teflon Wire & Cable Extrusion Line
Machine features
- Used Widely: Used for micro-fine coaxial wire, High frequency signal transmission wire and other wire & cable teflon insulation extrusion.
- High Precision: Produce micro-fine wire, whole precision design from pay off to take up, online tension keeping steady, ensure the wire is continuous and smooth extrusion.
- High Quality: Extrusion concentricity: over 95%, OD tolerance:+/-0.003.
- Temperature Control Precise: Adopted SCR power control machine with imported high quality temperature control table and copper casting heater, the machine temperature controlled within +/-1 °C.
- Easy Operation: Exclusive adopted NewTopp Teflon specialized touch screen, both provide Chinese/English operation interface, automatic control, easy operation.
- Save Place: Adopted integrate design, beautiful appearance, combined the traditional pay-off, tension, preheater and straightening into one also combined capstan and take up into one with boxes structure, overall length will be reduced more than 5m.
Teflon Extruder – Wire & Cable Extrusion Machine
The Teflon Extruder Machine Production Line is engineered for high-temperature processing of specialized fluoropolymer materials, including ETFE, X-ETFE, Polyimide, PEED, FEP, PFA, and PVDF. Equipped with material-specific extrusion screws, this line ensures optimal compatibility and precision for diverse industrial applications.
Applications
Designed for manufacturing standard hook-up wires, automotive cables, aerospace components, medical devices, and industrial power cables. Fluoroplastic cables excel in environments requiring resistance to aggressive chemicals, high temperatures (exceeding 105°C), and demanding mechanical/electrical conditions, making them ideal for automated control systems, electric heating, and critical aerospace/automotive applications.
Insulation Process
Material Preparation: Granules of fluoroplastics (e.g., FEP, PVDF) are fed into the extruder, where they are heated to precise temperatures to achieve optimal viscosity.
Extrusion & Coating: The conductor (flexible stranded or solid core) passes through a crosshead die, applying a uniform insulation layer in the desired color.
Cooling & Solidification: The insulated wire is rapidly cooled in a water-filled trough to stabilize the material.
Quality Assurance: Integrated testing systems (spark testers, laser diameter controllers) detect defects in real time, ensuring compliance with industry standards.
Inner & Outer Sheathing
Inner Sheathing: Applied prior to armoring (steel, copper, or aluminum wires) to provide a smooth surface and structural integrity. Utilizes high-capacity extrusion lines for thicker coatings.
Outer Sheathing: Directly applied to unarmored cables as a final protective layer, enhancing durability and environmental resistance.
Key Advantages
High-Speed Production: Operates efficiently at elevated line speeds.
Material Versatility: Compatible with a wide range of fluoropolymers.
Precision Control: Temperature accuracy (±2°C) and real-time monitoring for consistent output.
Model
XJ020
XJ025
XJ030
XJ040
Machine Usage
Used for micro-fine coaxial wire, High frequency signal transmission wire and other wire&cable teflon insulation extrusion.
Wire specification
Ø0.2-0.6mm
Ø0.3-0.8mm
Ø0.3-1.5mm
Ø0.8-2.5mm
Extrusion material
ETFE/FEP/PFA
ETFE/FEP/PFA
ETFE/FEP/PFA
ETFE/FEP/PFA
Screw parameters
L/D radio: 28.:1, Material:Germany HASTELLOY-276/USA Inconel-600/China CH113.
Temperature-ControlSegments(Body+Head)
3+2
3+2
3+2
3+2
Main Power
3KW Servo motor
4KW Servo motor
7.5HP
10HP
Highest output
5KG/H
8KG/H
12KG/H
30KG/H
Highest wire speed
180M/MIN
180M/MIN
180M/MIN
180M/MIN
Accumulate parameters
Ø60-120 alloy aluminum wheel, surface anodizing, fixed port 10 grooves+moving port 11 grooves, Horizontal accumulator, length 6 M, accumulaltor wire length 100 M, Lightweight precision slide rail.
Capstan power
1KW Servo Motor
1KW Servo Motor
2KW Servo Motor
2KW Servo Motor
Pay-offs type
Automatic shaft-type active pay-offs, apply to Ø 100-300 bobbin, Slider swinging rod hammer tension type structure, Online tension test display combined with dividing rule(r) with break line protection.
Take-ups type
Double-shaft take-ups with traversing, 3HP motor with frequency conversion speed regulation, can single/linkage running, auto stop when reach the meter quantity, apply to Ø 100-300 bobbin.
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